If you're exploring carbon fiber for spar construction, you're likely aware of its exceptional strength-to-weight ratio and durability. However, determining its suitability for your specific project requires careful consideration. This composite services FAQ section addresses key questions regarding carbon fiber spars, providing insights to inform your decision-making process.
With over 40 years of experience, Offshore Spars has completed significant projects all over the world for numerous well-known clients. With composite fabrication and engineering services, we can assist you with every step of your project, from concept to execution, and we are here to answer any carbon fiber related questions. To discuss your composite manufacturing project, get in touch with us or take a look at some of the most frequently asked questions below.
We specialize in the design and manufacture of high-performance spars using advanced carbon fiber and composite materials. Our expertise encompasses a wide range of spar applications, tailored to meet the specific demands of our clients.
Yes, custom spar design is a core competency of our business. We collaborate closely with clients to develop bespoke solutions that precisely match their performance objectives and vessel specifications.
We provide comprehensive composite services for complete spar systems, including custom-designed and manufactured booms and masts.
Using advanced manufacturing techniques, we can produce single, seamless carbon fiber tubes up to 108 feet in length. For projects requiring greater lengths, we employ precision splicing techniques, enabling us to manufacture spars of virtually any desired length.
Yes, our facility is equipped to handle all aspects of post-machining and assembly of composite tubing, ensuring precise fit and finish for all components.
While we specialize in the fabrication of carbon fiber spars and components, we do not perform in-house carbon fiber spinning. We maintain strong, long-term relationships with trusted vendors who supply us with high-quality raw materials.
The most non-standard tube shape that we produce is an airfoil tube with a square angle.
Our rigging services encompass a full spectrum of solutions, including standing rigging, running rigging, and lifeline rigging. We utilize our expertise to optimize rigging systems for performance and safety.
Yes, we provide comprehensive servicing for existing rigging systems, including inspection, maintenance, and repairs.
We use the highest quality rigging components from reputable manufacturers, including Hayn, BSI, Navtec, Future Fibres, and Carbo Link.
We offer a selection of individual marine components, though certain specialized items, such as hydraulic seal kits, may be reserved for our service projects. We are dedicated to assisting clients in sourcing the components they require.
Our expertise extends to a wide range of sailing vessels, including (but not limited to) high-performance racing boats, luxurious cruising yachts, and classic restoration projects.
Our state-of-the-art paint booths can accommodate spars up to 150 feet in length and 80 feet in width.
We exclusively use Awlgrip marine paint, renowned for its durability and superior finish.
Yes, we offer autoclave rentals.
We serve clients globally, with a proven track record of delivering projects throughout the United States, Canada, Europe, and beyond. In terms of service, we offer in-house service in Michigan, and we have the capacity to coordinate service support for clients worldwide.
To schedule a service appointment, please complete the inquiry form on our website or contact us directly via email at retail@offshorespars.com.
Yes, we have extensive experience in international shipping and logistics.
Our standard warranty for mast and boom projects is typically one year.
Quality is fundamental to every project we undertake. We employ a comprehensive approach to quality assurance, including advanced Finite Element Analysis (FEA) to evaluate structural integrity, Non-Destructive Testing (NDT) to ensure material integrity, the selection of premium carbon fiber based on our deep material knowledge, and the meticulous craftsmanship of our highly experienced team, all of which combine to deliver products that meet the highest standards of quality and reliability.
Yes, we provide spar maintenance inspections.
We recommend that your rig be inspected yearly.
The cost of carbon fiber is primarily attributed to the high price of precursor materials and the complex, energy-intensive manufacturing process. Specialized equipment and precise temperature control contribute to the overall production cost. However, advancements in technology and increased demand are leading to a gradual reduction in carbon fiber prices. Additionally, high modulus carbon fiber will be more expensive than standard modulus.
The manufacturing timeline for a custom spar varies depending on the size and complexity of the project. We encourage you to contact us directly to discuss your specific requirements and obtain a detailed project timeline.
